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The Ukraine war shows why the West needs cheap, throwaway weapons it can make quickly, not just the expensive stuff

21 February 2025 at 04:54
A system firing an interceptor missile with flames erupting out of the launcher.
A US-made Patriot missile battery firing an interceptor missile. Interceptors cost around $4 million.

Anthony Sweeney/US Army

  • The West has long focused on producing expensive, powerful military equipment.
  • But defense ministers warn that Russia has shown why more of the cheaper weaponry is needed.
  • Denmark's defense minister told BI it was "one of the lessons learned coming out from Ukraine."

The Ukraine war has shown that fighting major, protracted conflicts demands more than exquisite weapons. It demands cheap weaponry in bulk.

The West has long prioritized developing and fielding the most expensive, sophisticated weaponry, but to confront near-peer rivals like Russia or China, it also needs cheap, throwaway weapons it can rapidly build a lot of, current and former NATO officials said.

Gabrielius Landsbergis, who until late last year was the foreign minister of Lithuania, a NATO ally next to Russia, described the war in Ukraine as one of "high quantities." And there are important lessons in that.

He told Business Insider that while the West has focused on new weapons that are expensive and time-consuming to manufacture, the Russians are "building something that's cheap, that's expendable, that's fast."

PΓ₯l Jonson, Sweden's defense minister, told BI that the US and Europe "are grappling with" the cost. He said that part of the problem is decades of underinvestment in weapons.

Insufficient and inconsistent demand often results in inefficient production, straining defense industries and triggering cost increases. Over time, industrial capacity is hollowed out, causing backlogs and shortages.

By ordering more, "we also expect a per unit price to fall," Jonson said.

There's a balance to all of this, as NATO Secretary-General Mark Rutte suggested last month. He said that "speed is of the essence, not perfection." Rutte said it's about "getting speed and enough quality done in the right conjunction."

High-intensity conflicts chew up men and matΓ©riel, demanding quantity, not just quality, from armies. Cheaper weaponry has played a big role in Ukraine, where low-cost drones have destroyed pieces of weaponry worth millions. Russia has also turned to weapons like cheap drones and loitering munitions and glide bombs, reserving the more sophisticated precision-guided munitions for higher-value targets.

A solider in camouflage gear sits wearing googles and holding a controller beside a screen that shows footage of open ground, all in a dark room
The commander of the 'Hostri kartuzy' special forces group with the call sign 'Kum' pilots a drone in June 2024 in Lyptsi, Kharkiv Oblast, Ukraine.

Tanya Dzafarowa/Suspilne Ukraine/JSC "UA:PBC"/Global Images Ukraine via Getty Images

That's not to say there isn't value in the sophisticated systems. Ukraine has praised the American-made Patriot for its ability to stop weapons no other air-defense system can, but these weapons are few, take up to two years to make, and the interceptors cost around $4 million.

This isn't the weapon for shooting down cheap drones.

Troels Lund Poulsen, the Danish defense minister, told BI the West needs far greater quantities of inexpensive weaponry to meet the threats posed by Russia and China. He said this is "one of the lessons" from Ukraine, which can produce cost-effective weapons and even achieve capabilities comparable to expensive Western systems.

The Russian defense ministry leadership has previously bragged that "our weapons are hundreds of times cheaper than the systems deployed to be used against us."

China, likewise, has a large arsenal of cheap weaponry. A single missile barrage against the US Navy or key outposts in the Pacific could demand tens, if not hundreds, of millions of dollars in interceptors to repel.

War experts have warned that the US could quickly exhaust its supply of essential weapons in a war, which is why the US has been exploring how to build mass with cheaper drones, but it's still a work in progress.

Lessons for the West

Russia's invasion of Ukraine has much to teach Western countries that have spent decades fighting terrorists and insurgencies about what it's like to fight a modern great-power war.

"We haven't prepared for this," Landsbergis said, adding that "we have been preparing for a different kind of war with high precision, high technology, very good aim, but also very expensive."

These conflicts were less demanding. Russia, he said, changed that, and the Ukrainians are seeing it in real time.

The war in Ukraine is a grinding, attritional fight that is tearing through ammunition and weaponry. Russia, like China, has a lot of manpower and machinery to throw into the fight, which is very different from the US and NATO's Global War on Terror.

An American military veteran who fought in Ukraine previously told BI the war is so different from other fights that some Western soldiers have been killed because they expected it to be easy and did not realize their training had not prepared them for this war.

Watching Ukraine, Western militaries are changing some of their priorities, reviving old tactics, like putting a greater emphasis on trench warfare, and exploring new ones, such as looking at the value of low-cost attritable systems like drones to augment their armed forces for future fights.

An armed Ukrainian medic running through a partially dug trench in front of a gray sky.
Ukrainian medic "Doc" with the 28th Brigade runs through a partially dug trench along the frontline outside of Bakhmut, Ukraine.

John Moore/Getty Images

European leaders have pushed for more spending on defense as the Russians threaten to attack deeper into the continent and launch hybrid warfare attacks against NATO.

Landsbergis said Russia is "probably more dangerous than it has ever been. So if there was ever a time not to be complacent, it is now." He said Europe needs to prepare because "the most dangerous times are up ahead."

Lithuania's defense spending is among the highest in NATO as a proportion of its GDP, and it, along with Estonia, has pledged to take that figure to 5%, a figure US President Donald Trump has advocated for while proposing stepping back from European defense.

Warfare experts and strategists previously told BI that how Russia is fighting shows that Europe and the US need to invest in a higher quantity of weapons instead of focusing solely on a smaller number of high-quality weapons.

Retired Australian Army Maj. Gen. Mick Ryan, a warfare strategist, said that "we just have not been stockpiling weapons" for a major, protracted conflict like the war in Ukraine, but "to be frank, Russia and China have been.'"

European defense spending has soared, though European leaders, as well as the head of NATO, stressed at the recent Munich Security Conference that more needs to be done.

The prime minister of Denmark, Mette Frederiksen, warned at the conference that European production issues urgently need to be addressed, telling gathered leaders that Ukraine was able to produce weaponry "faster and cheaper" than anywhere else in Europe even though it's at war.

"We have a problem, friends, if a country at war can produce faster than the rest of us," she said.

Read the original article on Business Insider

Lithuanian drone manufacturer RSI Europe has a simple motto: Help Ukraine win

7 February 2025 at 01:28
RSI Europe's Shpak FPV drone system is designed for military forces to execute precision strikes on enemy targets from remote distances.
The company was founded in the wake of Russia's full-scale invasion of Ukraine.

RSI Europe

  • RSI Europe is a Lithuanian drone manufacturer that has delivered products to Kyiv.
  • The company was founded in the wake of Russia's full-scale invasion of Ukraine.
  • BI spoke to RSI's CEO about the company, its products, and Ukraine.

Lithuanian drone manufacturer RSI Europe was founded after Russia launched its full-scale invasion of Ukraine in 2022.

Tomas MilaΕ‘auskas, the CEO and cofounder of RSI Europe, told Business Insider that the company was born out of fear of what a Ukrainian defeat could mean for Europe's future security.

Like its neighbor Poland, the Baltic state of Lithuania shares a border with Russia's ally Belarus and the Russian exclave of Kaliningrad, making it particularly wary of Moscow's threat.

"Our mission is very simple," MilaΕ‘auskas said. "To produce the military equipment that helps Ukraine win."

The company initially focused on developing remote explosives initiation systems designed in close collaboration with Lithuanian military engineers.

However, the widespread use of uncrewed aerial vehicles in the Russia-Ukraine war soon saw RSI move into the world of FPV (first-person-view) drones.

FPV drones have played a major role in the conflict in Ukraine, often proving cheaper and more accurate than most artillery and still allowing operators to strike targets at a distance.

RSI's main products now include RISE-1, a remote explosives initiation system, and Shpak, an FPV quadcopter that carries a payload of up to 5 kg (around 11 pounds).

The Shpak drone is designed to carry out precision strikes on enemy targets using explosive munitions, the company says. It is optimized to carry a 2 kg (around 4.4 pounds) payload over a 20 km (roughly 12.4 miles) range, it adds.

RSI reportedly delivered its first batch of Shpak drones to Ukraine in October.

A Ukrainian soldier operating an FPV drone.
A Ukrainian soldier operating an FPV drone.

Arsen Dzodzaiev/Global Images Ukraine via Getty Images

A major obstacle facing drone crews in Ukraine is the use of electronic warfare systems β€” the Achilles' heel of FPVs β€” which use the electromagnetic spectrum to disrupt GPS and video signals.

In June last year, French Army Chief of Staff Gen. Pierre Schill warned that small drones could lose their combat advantage in Ukraine as such defenses continued to be developed, saying that the "impunity" of small, simple drones on the battlefield was "a snapshot in time."

But as these countermeasures have advanced, drone makers have adapted.

While some have tapped into artificial intelligence to beat such systems, RSI's drones are fitted with fiber-optic guidance systems and can use frequency-hopping and non-standard video frequencies to help resist EW defenses.

Moving forward, the company is banking on FPVs becoming even more prominent in warfare.

"The Russian invasion of Ukraine has brought FPV drones to prominence as a component of modern militaries and it appears that they are here to stay," MilaΕ‘auskas and Liudvikas JaΕ‘kΕ«nas, an analyst at RSI, wrote for the Atlantic Council in June.

Kyiv, too, has signaled its belief that drones are the future.

Ukrainian President Volodymyr Zelenskyy said in February 2024 that Ukraine was launching a separate branch of its armed forces β€” the Unmanned Systems Forces β€” dedicated solely to drones.

Its Ministry of Defense also recently announced that the Ukrainian armed forces would receive an additional UAH 2.5 billion (around $60 million) a month to procure new drones, in a move designed to allow brigades to purchase the equipment they need directly.

Ukrainian defense minister Rustem Umerov said the move marked "another step towards building a highly flexible system to ensure the military has everything necessary for Ukraine's defense."

Read the original article on Business Insider
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